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Track 2 Session 9
8:00 to 9:00 a.m. Friday June 22, 2007

Trapped by MTBF - A Study of Alternative Reliability Metrics

MTBF is probably the most common metric used to describe the reliability of a product, but it is perhaps the least understood and most misleading metric as well. What do we really mean by MTBF and how much information does it really give us? We find that it is very difficult to write reliability plans with only MTBF as the metric. It is difficult to allocate down to subassemblies, and it is difficult to measure where we are against our goals.

When we use MTBF, we make generalized assumptions such as constant failure rate, and these assumptions are not only rarely true, but also cause us to miss meaningful information relative to the design attributes of our product, especially in what happens in the early life portion and in the wearout portion of our product life. For us to perform a robust Design for Reliability process, we must include all areas of our product life, not just the steady state portion of our product life.

In this presentation, we shall study a number of other more descriptive and useful metrics, including Reliability, DOA, AFR, Life, and others, to help describe product reliability in a richer context.

Key Words: MTBF, MTTF, Non-repairable, AFR, DOA, Exponential, Weibull

Fred Schenkelberg
Ops A La Carte
Saratoga, California

Ops A La Carte

 

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