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Track 1 Session 9
8:00 to 9:00 a.m. Thursday
June 11, 2009
Tools, Tips and Techniques
for Making the Most Positive Impact Throughout Your Organization
(Even with a Reliability Department of One)
As reliability engineers, we have the unique opportunity
to positively influence and make significant contributions to every area affecting the
success of our organizations. Through training and putting systems in place, an effective
reliability function can be created even with a reliability presence of only one
employee. This presentation covers opportunities, techniques and new ways of applying
tools and avoiding pitfalls that will optimize the reliability engineer’s value and
effectiveness based on experience/lessons learned. Topics include: training, semi-automated
accrual tool for finance, implementation and use of a design/process timeline database,
development of incident reports, painless recalls, library tool for quick preliminary
design reliability predictions, FMEA as a project management tool, failure database
design, minor design change committee, productive customer interfaces, selection of
units for Y timeline axis for accurate predictive analysis, improving failure mode
granularity in design and failure analysis, techniques to assure safety factors in your
product, defining warranty policies, metric selection, supplier selection, and effective
interactions internally as well as with field service, suppliers and customers.
Key Words: Reliability Function
Implementation, Training, Education, Accrual Rate, Reliability "Library",
Safety Factor, Failure Granularity, Painless Recalls, Warranty Policies,
Life Cycle Costs, Development Incident Reports, Predictive Analysis
Optimization, Weibull, Warranty Data, Defining Warranty Policy,
Interactions with Customers, Suppliers, Field Service, FMEA, Metrics,
Supplier Selection
Marty
Fox
Hologic, Inc.
Danbury, Connecticut
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