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Track 3 Session 4
2:20 to 3:20 p.m. Tuesday June
9, 2009
Process Flow Diagram: The Foundation
of PFMEA
This presentation defines the importance of well
defined process flow steps within the Process FMEA (PFMEA). The new AIAG and SAE guidelines
stress the importance of understanding the intended product and process characteristics of
each step. Attendees will understand the linkage between Design FMEA and Process FMEA. They
will also understand the linkage between Process Flow Diagram, Process FMEA and Process
Control Plans. The detailed process steps help enable companies to understand value added
versus non-value added steps within their processes. This detail will also enable companies
to target planned maintenance at critical process operations. The case studies will
highlight examples of how detailed process flow diagrams became success factors in
improving quality and reliability.
Key Words: Process Flow
Diagram, the Foundation of the Process Failure Modes Effects Analysis
(PFMEA)
James Davis
General Dynamics Amphibious Systems
Bill Haughey
ReliaSoft Consulting Services
Tucson, Arizona
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