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Track 2 Session 8
1:00 to 2:00 p.m. Thursday, October 23, 2008

Instrument Reliability Improvement Program, Gas Processing Plant, PETRONAS Gas Bhd

Implementation of instrument base layer improvement to support plant operational excellence at plant operation division, gas processing plant, Complex-A, PETRONAS Gas Bhd.

Address OPI & VIP Issues

  • Identification of the OPI & VIP Instrumentation & Control issues which became the bottleneck for OPI & VIP progress.

Fit for Optimization

  • High percentage auto controller to support Advanced Process Controller (APC) to perform at its optimum.

Plant Reliability

  • Maintenance has direct focus to resolve the outstanding instrument based layer.
  • Reduction of reworks and priority 1 & 2 notifications.
  • Reduction of unplanned plant breakdowns due to instrumentation issues.

Align Maintenance Strategy

  • Condition based monitoring as it identifies and signals the problematic controllers before failures.
  • Enhance PM vs. REM ratio maintenance to achieve PM% world class standard.
  • Reduction of maintenance cost as overall. (REM maintenance cost is higher than PM maintenance cost.)

Key Words: Data gathering, analysis, root cause analysis & troubleshooting

M Nizar B A Khadir
PETRONAS Gas Bhd

 

 

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